HVOF Thermal Spray Coating India for Industries

HVOF Coating - Engineered
for Relentless Performance

Plasma Spray Expertise

Durable Protection, Expertly Delivered. No Drama, Just Results.

Plasma Spray Processors provides HVOF (High Velocity Oxy-Fuel) coating services in India, applying Tungsten Carbide and chromium carbide coatings at supersonic particle velocities exceeding 700 m/s. HVOF coatings achieve porosity below 1%, bond strength over 70 MPa, and hardness up to 72 HRC — making them the preferred alternative to hard chrome plating for pump sleeves, piston rods, hydraulic shafts, and industrial rollers. Serving clients across Maharashtra, Gujarat, Tamil Nadu, and Karnataka.

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Why Consider HVOF Coating?

Unmatched Wear Resistance

HVOF coatings form exceptionally dense, tightly bonded layers, ready for abrasive, high-pressure work environments.

Corrosion Protection - Maximized

Tough against chemicals and weather; extends component life in even the most demanding settings.

Low Porosity, Superior Barrier

Say goodbye to micro-cracks and premature breakdown. HVOF delivers a smooth, hard surface with minimal porosity.

Restore with Confidence

Rebuild worn or out-of-tolerance parts, often outlasting the original surface.


HVOF Coating Materials:

Sr No. Material What It Offers Ideal Applications
1 Tungsten Carbide-Cobalt Extremely hard, high wear resistance Pump rods, gate valves, rolls, pistons
2 Chromium Carbide-Nickel Chrome Combines wear and corrosion resistance Hydraulic rods, shafts, mixing blades
3 Nickel Alloy Coatings Resilient in corrosive environments Chemical plant, marine components
4 Iron & Stainless Blends Cost-effective, moderate protection Roll journals, repair jobs

Our HVOF Process, Briefly:

1

Assessment & Preparation

Components go through cleaning, grit-blasting, and detailed inspection; quality starts here.

2

Precision Masking & Setup

Only the vital surfaces are coated, using precise masking and fixturing.

3

Controlled HVOF Application

Oxygen and fuel deliver powder at supersonic velocities, resulting in dense, durable coatings.

4

Final Finish &
Testing

Surfaces are ground, polished, and tested to strict standards before leaving our shop.

Choose HVOF When...

  • 1. Abrasion, impact, or corrosive attack limit your part’s life.
  • 2. You want to avoid porosity and micro-cracks typical of older coating methods.
  • 3. Dimensional restoration and high surface integrity matter.
  • 4. Industry specs demand a coating that simply won’t let you down.
Plasma Spray Coating Applications

Why Choose Us for HVOF?

4 Decades of Real-World Coating Experience

Delivering proven surface engineering excellence since 1980.

ISO-Certified Process
Control

Ensuring consistent coating quality through strict ISO standards.

State-of-the-Art
Technology

Equipped with advanced plasma, HVOF, and Flame Spray systems.

Emergency & Fast-Track Capabilities

Quick turnaround services to minimise client downtime.

Ready to Upgrade Your Component’s Durability?

Share your part drawing or requirements, and we’ll match you with the ideal HVOF solution, efficiently and professionally.
Plasma Spray Processors : HVOF coatings for a world that expects more from every surface.

Areas We Serve


Mumbai | Bellari | Hyderabad | Chennai | Pune | Delhi | Bangalore | Vadodara | Ahmedabad
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